01.5Prototyping & Tooling
From approved prototype to pilot lot, without losing the standard.
The bridge between validation and series production: pilot lots and short runs produced with optimized processes, dimensional inspection and documentation — at the same standard as the prototype you approved.
01Overview
Scaling safely
After validation, the next risk lies in the transition to production. Pilot lots and low-volume runs let you test the process, the assembly and the market before investing in scale.
At Admatek, process parameters are optimized with DOE before the lot, and pilot-part precision is confirmed by dimensional inspection and 3D scanning compared against CAD.
02What we deliver
For every stage of the product
- A
Pilot lot
Production-representative parts to validate process, assembly and field performance.
- B
Low volume
Short runs for launches, custom versions and demand that does not yet justify high-volume tooling.
- C
Transition to series
A documented process and quality data that support the decision to scale.
03Low-Volume Production
How we work
-
Design for manufacturing review
The approved design goes through a DFMAA review to simplify manufacturing and assembly.
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Process optimization
Cutting parameters, feed, tooling and clamping tuned with DOE before the lot.
-
Production with inspection
Lot production with dimensional verification of pilot parts.
-
Data to decide
Reports, traceability and deviation handling (8D) to support scale-up.
04Low-Volume Production
Benefits
-
Prototype-grade standard
Consistent quality between the approved part and the lot.
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Controlled risk
The process is tested before investing in scale.
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Speed
From prototype to pilot lot without changing suppliers.
-
Traceability
Documentation that follows the parts and the decisions.
05Methods applied
Quality engineering applied at every step — from design to delivery.
- DFMAA Design for Manufacturing, Assembly and Automation
Integrates product engineering and production processes to simplify manufacturing and assembly, cutting costs and lead time while raising industrial efficiency.
- DOE Design of Experiments
Statistical planning and analysis of experiments to identify critical process and product factors and optimize variables at lower cost and time.
- PPAP Production Part Approval Process
Complete process documentation — flowchart, APQP and FMEA — for production part approval in regulated sectors such as automotive.
- 8D Eight Disciplines method
Structured handling of deviations: identifies the root cause, corrects, prevents and documents it so the problem does not happen again.
06Prototyping & Tooling
Related services
Shall we review your project?
Send drawings, requirements and quantities. Our technical team will review them and get back to you with the next steps.
Prefer to talk now? +55 19 3778-9610